Pressure Sensor
Temperature Sensors
Electronic Sensors and the Internet have paved way to the 3rd and 4th Industrial Revolution respectively.
The application of Industrial IoT sensors is extensive across various industries such as manufacturing, energy and utilities. These sensors offer significant insights into machine performance, enabling detection of faults and streamlining system operations.
Traditionally a significant portion of the industrial plant’s environmental monitoring is carried out manually, which can be a laborious process involving extensive paperwork and bookkeeping. Introduction of IoT sensors to identify environmental changes like fluctuations in temperature or humidity levels to help automate processes thereby reducing operational time and effort.
Thanks to IoT sensors, industries can now sense and respond to their equipment needs – it’s the sixth sense of manufacturing!
Here are some commonly utilized types of IoT sensors:
Pressure sensors are used to monitor and provide real-time data on pressure levels in various applications such as oil and gas, chemical processing, and manufacturing. These sensors are capable of accurately detecting even the slightest changes in pressure and can be used to prevent potential accidents or equipment failures.
These sensors work based on piezoelectric effect which is electric charge being produced in response to mechanical stress/strain.
Temperature sensors play a crucial role in many industries like chemical, petrochemical, food, pharmaceuticals, and manufacturing. The accurate monitoring and measurement of temperatures are important to ensure that equipment operates efficiently and has a long lifespan. By providing real-time temperature data, temperature sensors enable operators to find and solve potential problems before they can cause significant equipment failure or permanent damage.
There are different types of temperature sensors. But the ones best suited for industrial environments are thermocouples because of their reliability, high accuracy and wide range.
Thermocouples are essentially two wires made of different metals. One wire is held at a reference temperature and the other is exposed to the measurement environment. The potential difference between the two wires is proportional to the temperature being measured.
They are tools that can identify and gauge oscillations or movements within an item. They’re typically utilized to oversee the well-being of engines, turbines, bearings by tracking alterations in vibration trends over time. Vibrational sensors have additional applications beyond machine health monitoring such as supervising earthquakes and seismic activity, or assessing sound waves for acoustic imaging purposes.
There are different types of Vibration sensors to chose from based on the usecase.
By incorporating sensors, industries are experiencing significant improvements in areas like automation, safety, and resource management. These sensors play a very important role in monitoring a machine’s performance enabling operations to pre-emptively address issues before they escalate into costly equipment failures.
Industrial IoT sensors serve as the sixth sense of manufacturing, enabling businesses to sense and respond to the needs of their equipment with unprecedented speed and precision. As industries start to equip these sensors, the possibilities for innovation and optimization are endless.